high Al2O3 umxholo Cenospheresimikhono yesikhuphukeli yokukhusela imikhono,
high Al2O3 umxholo Cenospheres,
Zeziphi izicelo zeecenospheres kwiFoundries?
1.I-Lightweight Refractory Material: Cenospheres zikhaphukhaphu, amasuntswana angenanto ngei-insulating egqwesileyo iipropati. Zinokongezwa kwizinto eziphikisayo ezisetyenziswa kwiziseko zokunciphisa ubuninzi bezinto eziphathekayo ngaphandle kokunciphisa amandla ayo. Oku kunceda ukufezekisaukonga amandlakwayeukuphucula ukusebenza kwenkqubo yeFoundry iyonke.
2.Ukuzaliswa okungundoqo : I-Cenospheres ingasetyenziselwa njengento yokuzalisa i-foundry cores. I-Foundry cores isetyenziselwa ukwenza i-cavities kunye neemilo eziyinkimbinkimbi kwi-castings. Ngokudibanisa i-cenospheres kwizinto ezingundoqo, ubunzima be-core buyancipha, okwenza kube lula ukuphatha kwaye kubangele ukunciphisa ukusetyenziswa kwezinto eziphambili ezibizayo.
3.ISand Additive : I-Cenospheres inokuxutywa nesanti ye-Foundry ukuphucula iimpawu zabo. Ukongezwa kwee-cenospheres kunokunyusa ukuhamba kwesanti, ukunciphisa ukuxinana kwayo, kunye nokuphucula umgangatho wokuphosa ngokubanzi. Ii-Cenospheres zikwabonelela ngokugqunywa kwe-thermal kumngundo, okukhokelela ekunciphiseni amaxesha okuqina kunye nokuphuculwa kokugqiba ukuphosa.
4.I-Thermal Barrier Coatings : I-Cenospheres ingasetyenziswa kwi-thermal barrier coatings (TBCs) esetyenziswe kwi-foundry molds kunye ne-cores. Ii-TBCs zisetyenziselwa ukukhusela i-molds kunye ne-cores ekuvezweni kobushushu obuphezulu, ukuthintela ukuqhekeka kunye nokuphucula ubomi babo bonke. I-Cenospheres inokudityaniswa kwimixube ye-TBC ukunyusa iipropati zabo zokugquma kunye nokunciphisa ukudluliselwa kobushushu.
5.Uhluzo : Ii-Cenospheres zingasetyenziswa njengendawo yokucoca kwiziseko. Zinokongezwa kwiifilitha ezisetyenziswa kwiinkqubo zokucoca isinyithi esinyibilikisiweyo ukuze zibambe ukungcola kunye namasuntswana aqinileyo, okubangela isinyithi esicocekileyo kunye nokuphucula umgangatho wokuphosa.
6. IiFillers Lightweight Fillers: I-Cenospheres ingasetyenziselwa ukuzalisa okulula kwiimveliso ze-Foundry, ezifana neengubo kunye neengqungquthela. Baphucula umlinganiselo wamandla ukuya kubunzima bemveliso yokugqibela, banciphise ukuxinana, kwaye baphucule iimpawu zokugquma.
Ngokubanzi, ii-cenospheres zifumana usetyenziso olwahlukeneyo kwiziseko, ukusuka kwizinto ezikhaphukhaphu ezinqandayo ukuya ekuzalisweni okungundoqo, izongezo zesanti, i-thermal barrier coatings, filtration, kunye nezihluzi ezikhaphukhaphu. Iipropathi zabo ezizodwa zibenza ukuba babe yinxalenye ebalulekileyo yokongeza iinkqubo ze-Foundry kunye nokuphucula umgangatho kunye nokusebenza kakuhle kwemisebenzi yokuphosa.
I-Cenospheres zikhaphukhaphu, ii-microspheres ezingenanto ezihlala zisetyenziswa njengezinto zokuzalisa kwizicelo ezahlukeneyo, kubandakanya neenkqubo ze-Foundry ezifana nokuphosa. Imikhono yokunyuka, ekwaziwa njengezokutya, isetyenziswa ekujuleni ukubonelela ngobonelelo oluzinzileyo lwesinyithi esinyibilikisiweyo ukuhlawula ukushwabana njengoko intsimbi iphola kwaye iqina. Ukongeza i-cenospheres kwimikhono yokunyuka kunokubonelela ngeenzuzo ezithile, kodwa ukusetyenziswa kwazo kufuna ukuqwalaselwa ngenyameko.
Nantsi indlela i-cenospheres enokusetyenziswa ngayo kwimikhono yokunyuka kunye neenzuzo ezinokubakho:
Ukunciphisa Ubunzima: I-Cenospheres ilula, enokukunceda ukunciphisa ubunzima bomkhono wokunyuka. Oku kunokuba luncedo kwizicelo apho ubunzima bokuphakama kufuneka buncitshiswe.
I-Insulation: I-Cenospheres ineempawu ezilungileyo zokukhusela. Ukuzongeza kumkhono wesikhuphukeli kunganceda ukunciphisa ilahleko yobushushu kwintsimbi enyibilikisiweyo, ukuyivumela ukuba ihlale inyibilika ixesha elide kwaye iqinisekise ukondla okusebenzayo kokugalela njengoko iqina.
Ukupholisa okuLawulwayo: Iipropati zokugquma ii-cenospheres zinokukhokelela ekupholiseni okulawulwayo kunye ngokuthe ngcembe kwesinyithi esinyibilikisiweyo ngaphakathi komkhono wesikhuphukeli. Oku kupholisa okulawulwayo kunokunciphisa ukubunjwa kweziphene ezifana neenyembezi ezishushu kunye nokuqhekeka kwi-casting.
Imbuyekezo ye-Shrinkage: I-Cenospheres inokunceda ukuhlawulela ukuqina kokuqina ngokubonelela ngomthombo wesinyithi esityhidiweyo njengoko ukuphosa kuphola. Oku kunokuphucula umgangatho uwonke wokusasa ngokunciphisa ukubakho kweziphene ezinxulumene nokucutheka.